What happens once your car arrives at the bodyshop
After your car is collected for accident repair, it follows a defined sequence inside the bodyshop: booking in, damage assessment, parts ordering, structural and panel repair, refinishing, reassembly, calibration where needed, and a final quality check before return. Each stage feeds the next, and skipping a step is what causes poor finishes, hidden damage slipping through, or avoidable delays later on.
Most non-structural jobs take a few working days. Crash repairs involving chassis work, smart sensors, or painted-to-order parts can run into two or three weeks. The exact path depends on what's bent, what's broken, and what is still working underneath.
The booking-in stage and first inspection
The first thing we do on arrival is log the vehicle against the job sheet, photograph the as-received condition, and confirm it matches the description from the estimate. This protects you if there's a dispute later and gives us a baseline to measure the finished repair against.
A trained estimator then strips back what the insurer or initial photos could not show. That means looking behind trim panels, checking bumper brackets, measuring panel gaps with a gauge, and scanning for diagnostic trouble codes. The booking-in check covers:
- Visible damage: panels, lights, glass, trim, wheels, and tyres for obvious scuffs, cracks, and deformation.
- Hidden damage: bumper reinforcement bars, radiator support, undertrays, and seatbelt pre-tensioners that may have fired on impact.
- Sensor and ADAS function: front cameras, radar units, parking sensors, and lane-keeping hardware for physical damage or misalignment.
- Paint condition: existing colour code, finish type, and any previous respray that affects how we match new paint.
If anything new turns up, we photograph it, update the estimate, and contact you or the insurer before going further. This is where repair scope often changes, sometimes for the better, sometimes not.
Strip-down and parts ordering
Once the assessment is agreed, we start removing anything that blocks access to the damaged area. Trim clips, door cards, headlamps, bumper covers, and interior panels come off in a controlled order so nothing gets broken and nothing gets lost. For deeper work, we may also drop the exhaust, unbolt the fuel tank, or remove seats if airbags have deployed.
Parts ordering begins in parallel with strip-down. Body panels, lights, grilles, badges, and trim pieces are ordered against the vehicle registration so we get the right hand-drive, UK-spec, or facelift-correct component. Genuine, aftermarket, and recycled parts all have a place, and the choice usually comes down to your insurer's policy, your preference, and what is actually available. Paint codes are pulled from the VIN plate or door shut so we can mix the right colour.
This is the stage where delays most often creep in. A back-ordered headlamp or a colour-matched bumper cover can pause a job for days. We flag supply issues the same day they appear, not the day the car was meant to be ready.
Structural and panel repairs
If the impact reached the chassis, the vehicle goes onto a jig. A jig is a pulling frame with anchoring points that match the manufacturer's dimensions. We measure the car against the maker's data and pull the structure back within tolerance before any panels are fitted. For unibody cars this matters because even a small misalignment throws off panel gaps, door fit, and sometimes wheel geometry.
Panel repair runs from light to heavy:
- Minor dent work: panels are massaged out from behind where the metal has not stretched or creased. No filler, no paint if the original surface stayed intact.
- Fill and paint: deeper dents are panel-beaten close, skimmed with filler, blocked smooth, then sealed before paint.
- Section repairs: a corroded or torn panel section is cut out and a new piece is welded in. The new metal is seam-sealed and primed before paint goes on.
- Full panel replacement: if a panel is beyond saving, it is unbolted or cut off and a new one is fitted, aligned, and prepared for paint.
Welding on structural or safety panels is done by coded welders to the manufacturer's method. After welding, we apply weld-through primer, seam sealer, and anti-corrosion treatments so the repair does not rot from the inside out.
Paint preparation and refinishing
Refinishing is where the repair either looks like a repair or disappears. The prep stage is the slowest part of the process and the easiest place to cut corners. We don't cut those corners.
A new panel goes through primer, guide coat, sanding, masking, and a final wipe-down before any colour goes near it. Existing panels being blended need their damaged area feathered out into the surrounding paint so there is no hard edge for the eye to catch. Colour is mixed from the vehicle's paint code, but codes don't tell the whole story. Sun fade, panel contamination, and previous respray all change how the colour lays down. We spray test cards and blend panels until the match is right, which is why proper paint matching matters in any quality body repair.
Once colour is down, we apply clearcoat, then bake the panel in our spray booth at controlled temperature so the lacquer cures hard. Spraying into a cold booth leaves a soft finish that marks within weeks.
Reassembly, ADAS calibration, and mechanical checks
After paint has cured, the vehicle goes back together. Bumpers, lamps, grilles, trim, glass, wheels, and interior panels are refitted, usually in reverse order from strip-down. New clips and fasteners go on where the originals lose their grip. Torque settings on suspension, wheels, and seatbelt bolts are done to spec.
If your car has ADAS, this is the stage where cameras and radars are calibrated. Forward-facing cameras, radar units in the grille, and surround-view sensors all need to be aimed using a target board or scan tool. Skipping this step means the car may drive straight but will not brake correctly, will not see lane markings, or will not park itself. We also run a diagnostic scan to clear any crash-related fault codes and confirm every system is communicating.
Mechanical checks cover wheel alignment, fluid levels, brake checks, and a short road test where conditions allow.
Final quality control and handover
Before any car leaves us it goes through a controlled quality check. We look at panel gaps under a light, check the paint for dust inclusions and orange peel, run a finger along every blend edge, and confirm all electrics, lights, wipers, and sensors work. The car is washed, the interior is hoovered, and any protective covers removed. The work is logged against the job sheet so there is a record for warranty and insurance purposes.
At handover, you'll get a clear rundown of what was done, what was replaced, and what to watch for in the first few weeks. Paint needs a few weeks to fully harden, so we usually advise against machine polishing or harsh detergents during that window.
What can delay your repair
Most repairs finish on or near the original estimate, but some run longer. Common causes include:
- Hidden damage: once stripped, we sometimes find internal bracketry or reinforcement that is bent beyond what is safe to repair.
- Parts supply: UK-spec or colour-matched parts can take days, especially for newer or lower-volume models.
- Insurer approval: extra work needs sign-off, and phone lines don't always open at convenient times.
- Calibration: ADAS targets and scan-tool time add hours, and specialist equipment is not always in-house.
- Paint and cure: a proper bake and cool-down cannot really be rushed without affecting the finish.
If you want to keep your repair on track, sending clear daylight photos at quote stage and giving us a full description of how the damage happened helps us predict parts and labour before the car arrives. That is how we avoid surprises in week two.
Insurance and courtesy cars during the repair
If the repair is going through insurance, the insurer will usually set the repairer, the parts policy, and the timescale. You're entitled to ask which parts are being used (genuine, OEM-equivalent, or recycled), whether a courtesy car is included, and what happens if hidden damage pushes the cost up. Excess, courtesy car cover, and storage limits are all policy wording, so check before the car goes in.
For smaller bumps that don't go through a claim, the process is similar but simpler. We send a fixed quote, agree the work, and book the car in. We can usually turn around a SMART repair or minor scuff in a day or two. For context on how minor incidents still trigger sizeable bills, our piece on minor prangs and large insurance charges explains what insurers actually look at.
Why local bodyshop coverage matters
Collection and delivery is not just a nice extra. For drivers in Coventry and the surrounding West Midlands, it removes the stress of driving an undersealed, misaligned, or unsafe car to a workshop. It also means the bodyshop sees the vehicle in its as-driven state, which can reveal things a tow-in does not. We collect cars from across the region, including Leamington Spa, where the hilly terrain and tight residential streets throw up their own share of knocks.
Ready to hand your car over
The collection is the start, not the finish. Once we have the vehicle, we work through a sequence designed to find what is really damaged, repair it properly, and put it back to you in a condition you can trust. If you have already had a collection booked and want to add extra work, or if you are at quote stage and want a clear written estimate, send us the registration, a few daylight photos of each damaged panel, and a short description of what happened. We will come back with a realistic plan, a realistic price, and a realistic timescale.

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